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Introduction

Choosing Your Materials

Step-by-step Tutorial

Introduction
Much emphasis in modern book selling and collecting has been put on the protective box. Boxmaking is broadly divided into two categories: private and institutional. Many of the old pristine antiquarian standards have been taken out of the market in the last fifteen to twenty years and are in private hands or public institutions. The books which remain for sale are often of lesser quality and require a box both for protection and shelf presence. Modern ‘firsts’ must have every ‘point’ and paper edge protected to retain and, hopefully, increase their value. In the institutional world, however, a slightly different phenomenon exists. Large institutions have been tasked with greater and greater amounts of books in need of preservation/conservation. Due to the amount of material in collection, receding manpower and budgets, and diminishing restoration/conservation skills, many institutional collections have resorted to the box or protective enclosure as a stopgap for proper restoration/conservation. This approach does buy a little time for the object, but sooner or later the contents will require attention.

There are many types of protective enclosures, but the most common one produced today is the clamshell box with squares. Like its British cousin, the ‘drop-back’ box (without squares), it’s a derivative structure of the Solander box, invented by Dr. Daniel Solander at the British Museum during the latter half of the 18th century. Unlike Dr. Solander’s wooden boxes, most modern clamshell boxes are made from binder’s board.

Large or thick clamshell boxes, however, should still be made from low-lignin content wood. It’s important to realize that the walls of the trays of a binder’s board clamshell box will be weaker as the depth of the trays increases. This weakness is not necessarily overcome even with double-wall construction and lapped joints. A deep binder’s board tray will eventually fail due to the sag of the walls and the delamination of binder’s board at the joints. Properly jointed or pinned wooden construction can allay this weakness due to the rigidity of the lumber, and non-layered makeup of wood at the joints. Wooden box construction generally follows the same procedures as the binder’s board clamshell with only a few additional considerations.

It is important, therefore, to make clamshell boxes with as dense (and calendared) a board as available. The general grain direction, as in a book, should be head to tail. It’s preferable to measure a box’s components using the book itself. Even machine-made books are rarely square so simple measurements with a jig, ruler, or even vernier caliper rarely reflect the true dimensions of a book.

Clamshell-style boxes lend themselves to a great deal of variation. They can be very simple with square lines and minimal decoration to emphasize the materials used, or they can be elaborate constructions in full leather, with concave foredges, rounded spines, back-mitred headcaps and headbands.

The procedure described here is a sort of middling path of a quarter leather, rounded spine box which is fully lined in Suedel.

 
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